Making Scythian boots, part III

The leg lining, attached with a double running stitch.  Tests show that the lining will stiffen the entire area that it's stitched into, so for flexibility and the option of tightening the boot around the ankle, the lining had to be cut off.  Extra rows of quilting within the lined area don't appear to be necessary, but could be added in the future even after the boot is constructed.

Putting stitch holes in the leather layers with just a hobby awl was much easier and faster than with the latigo sole.

Along complex curves or where clamping isn't possible, it's much easier to temporarily pin the leather pieces than to glue them, although this should be avoided when possible.

The foot is attached with two rows of double running stitches, then the leg is slid over the edge of a table to glue up the welt.

Laying the glued pieces out to dry.  Possibly just placing a large book, a plank or other heavy, flat object on the boot while it's still over the table would work best, but it's not that difficult to just arrange it so that the welt sits flush against the leg while drying.

Since the welt is likely to be a high-wear area, I attached it again with two rows of stitching.  The second edge had to be glued up by pinning at roughly two-inch intervals and squeezing glue between the pins (this photo is taken halfway through the process).

It's harder to stitch the second row because it's often hard to see the holes by looking down the boot leg.  As an alternative, one can poke the awl back into the holes and feel where it protrudes, then slide the needle down to where the awl is protruding through the leather.

The toughest part was trying to close the gap at the heel.  Because the welt is attached entirely on the outside, there's a hole where the back end of the sole, the back corners of the foot and the bottom of the welt come together.  I tried to ameliorate this by whipstitching the welt to the sole using the preexisting holes that attach the sole to the foot.  However, perhaps it would be better to put the welt between the sole and foot when they're first being stitched together, before the foot is turned rightside-out.

The finished first boot.  Although it looks okay at first glance, there are several things I don't like about it:

Firstly, the middle of the instep just before it meets the leg is too low and pinches the top of my foot painfully.  This may be the result of my tailoring in part II where I wanted to get rid of excess material around the arch.  I don't think that a softer leather would help, because the linen thread wouldn't stretch (something that must not have been apparent when the felt pattern was loosely basted together) and in any case this foot is already made from the relatively elastic part from the hide's belly.  Only a fuller cut would really help.  Possibly the curved stitch where the instep meets the leg should be cut higher.

Second, the toe is too low.  That angle in the profile is my toenail pressing against the inside.  Again, this may be because I cut away the "excess" length back in part II.  If so, it may indicate that the original Missouri River patterns were, as I first suspect, too small.  It's a very good thing that while I did mark the felt pattern with the revised lines, I didn't trim it, so it still has the pre-tailored shape.  I will have to go through the entire bootmaking process again without the extra trimming and see if I can confirm these suspicions.

Lastly, aesthetically, the brown color is too dark and the "natural" linen thread too light, making for a very odd look with the bright line cutting across the leg just above the ankle.  To achieve this kind of very dark brown, a hide would either have to be heavily dyed or smoked for an excessive amount of time.  I think that a more natural smoked color (buff, goldenrod or golden brown) would make these boots much more plausible for portraying a person of middling economic status.  Many buckskinners say that white leather was historically preferred for special occasions and that most leather would have been smoked - perhaps the Chärchän Man's white boots and red jacket were the equivalent of being buried in a formal suit today.  The fil au chinois "natural" is off-white, whereas unbleached linen and hemp are beige - however, I'm not sure where to find truly unbleached linen thread at this time.  Regular brown may be another acceptable option not because it's necessarily more correct but because it would stand out less.

In conclusion, while I have the basic steps down, it's clear that more experimentation is needed to turn out a pair of wearable boots.

Making Scythian boots, part II

The patterns are taped to the flesh side of the leather at multiple points and traced with a pen (I prefer a red rollerball pen of the kind used for proofreading).  The tape does cause slight degradation of the pattern each time it's used by pulling off some of the felt fibers, but unless you're making large numbers of boots all of the same size, this shouldn't be a problem.

I cut out both sets of uppers at once because I wanted to put the hide away and vacuum my floor, but this isn't necessarily the best order to do it in, for the following reason:

Once one vamp and its matching sole have been cut out, it's time for a final fitting.  Although felt is probably the best commonly-available material for simulating leather in test fittings, it's not perfect, and in particular it doesn't really simulate the thick leather of the sole.  When the sole approaches 1/4 inch (over 6mm) in thickness, the stitch holes are put in at an angle, emerging from the edge rather than the other side as with a thin felt sole.  Therefore when the finished shoe is turned rightside-out, the upper wraps around the sole and fits in a slightly different manner.  I soon discovered, by basting the upper and sole together, that I'd cut the felt patterns rather too long.  This is, of course, not as bad as if they'd been too short, but refitting is a pain.  I traced the excess while the shoe was still on my foot and took it apart to re-cut.

Everyone's feet are slightly different shapes.  Mine are narrow in the heel and wide across the ball.  A good fitting requires a rather odd shape.  I re-traced the altered upper onto the pattern so that the correction will be permanently incorporated into it.

Finally, it's time to sew up.  I'm using Crazy Crow's five-ply waxed linen cord in "natural," but waxed hemp would probably be more correct for Central Asia, and real sinew is ideal (.  White linen cord from a major craft chain like Michael's would probably be okay since no one will see it - it's certainly no less correct than the latigo, which will be visible.  Artificial sinew and other synthetic materials should be considered a last resort.

Speaking of latigo, it's a very tough material and difficult to pierce with the kind of awl I'm using here.  This is a hobby awl made for light applications.  I am informed by Nadeem Ahmad and Jax Reeder that an awl with a diamond cross section and mushroom handle will make putting holes in the sole much easier.

The finished foot.  Once stitching is completed, the toe is pushed inward and the entire shoe slowly inverted so that the stitching faces inward.  The insole will keep the stitching from touching your foot.  I re-cut the upper perhaps a bit too short, while the sole is still a bit too long and wide, making for an odd fit, but it doesn't yet appear so bad as to be unusable.  Luckily, a single cowhide split should yield enough material for a second pair if the first one doesn't work out.

Retailer assessment: Fabrics-Store.com

This is the first site that shows up when I search for linen by the yard on Google.  It's a U.S.-based online retailer mainly of all-linen fabrics and also linen-cotton blends, located in (or at least shipping out of) Commerce, CA.

Prices are relatively low, lower than Jo-Ann's regular prices on 100-percent linen, for instance.  Shipping rates aren't flat, but "determined by the weight and location of the order."  My order, which cost $188.37, should have totaled about 7 pounds 10 ounces/3.46kg, and shipped to southeastern Pennsylvania, was charged $28.63 in shipping and handling.

The new fabrics, even the "softened" ones, have a smooth, slightly stiff finish, which reverts to the familiar fluffy and wrinkly appearance after washing and tumble drying.  I haven't yet measured it for shrinkage.  The 5.3-ounce medium weight is indeed heavy enough for a tunic.  The 7.1-ounce heavyweight is just about heavy enough for trousers, but both are definitely summerweight if worn unlayered.

Unfortunately, to judge from reviews and customer photos, the site's own swatches don't accurately represent the fabrics' colors.  Thus, trying to choose colors that approximate those produced by historical dyes is an uncertain endeavor.

I've tried to correct the colors in my own photograph, but take them with a grain of salt anyway.

Redwood, top left, is close in appearance to linen dyed with a high concentration of madder (compare the 12.5-25 percent weight-of-fabric tests here).

I'd hoped that Blue Bonnet, top right, would resemble indigo, but it's actually more greenish than it appears here.  Perhaps one of the other medium blues would be better.

Wisteria, center, is very slightly violet.  I still think it's close enough to woad that I wouldn't complain about it.  Again, perhaps another light blue would be better.

Compared to distillatio's tests of lye water and sun-bleaching, Fabric-Store's Bleached is quite a bit lighter, being a pale ivory.  It may be that continuous washing and sun-drying could lighten linen still further, but until I see more evidence, I suspect that the Pebble color might be a better choice for a commoner's moderately bleached linen.

Ginger, bottom left, appears to be well within the ranges of walnut hull dye that I've seen images of.

I didn't get a photograph of the natural (it was in the dryer at the time), but since it is just natural, unbleached linen, that shouldn't matter.  Suffice to say it's the familiar dark greyish beige color, and not as yellow as it appears in the site photos.