Since I usually recommend making scabbards from wood if you have the skill and tools to do so, I feel compelled to share some information from a recent conversation I had over at SFI.
I brought up a personal project of mine where a wooden scabbard seemed to be causing rust on a sword blade. Jeff Ellis identified a likely cause being that I may have used Titebond II or III wood glues, which have a reputation for making steel rust. He recommended Titebond Original as well as Elmer's wood glue and, in fact, Elmer's white (all-purpose).
Another possibility we discussed was the use of linseed oil to seal the bare wood. Thinking back, it makes sense that gluing a wooden scabbard together and then giving it a moisture-resistant finish (including such things as drying oil, paint and paste wax) could easily result in moisture being trapped inside if it isn't allowed to dry for a good long time.
As a final note, it's well-known that the tannic acid in oak can corrode steel, so it should be avoided in scabbards and hilts. (I have not made this mistake myself, but it is worth mentioning.)
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